Library / Service Manual (KLZ1000C) Page 68

Service Manual (KLZ1000C) — page 68 of 762

Periodic Maintenance › Master Cylinder Rubber Parts Replacement

Service Manual (KLZ1000C) page 68 — Periodic Maintenance › Master Cylinder Rubber Parts Replacement
Tap the page to zoom. Open the full-size image

Text on this page

2-46 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
Master Cylinder Rubber Parts Replacement
Front Master Cylinder Disassembly
• Remove the front master cylinder (see Front Master Cylin-
  der Removal(12-20)).
• Remove the seal cover [A], circlip [B], connector [C] and
  O-ring [D].
    Special Tool - Inside Circlip Pliers: 57001-143
• Unscrew  the locknut [E] and pivot bolt [F], and remove the
  brake lever.
• Remove   the bleed valve [G] and rubber cap [H].
•○Remove the
  Remove       piston assembly [I] as follows.
           the dust cover and push rod.
○Remove the circlip [J].
○Pull out the piston.
○Remove the return spring and spring guide.
• Replace:
   Seal Cover [A]
     Circlip [B]
     O-ring [D]
     Rubber Cap [H]
     Piston Assembly [I]
     Circlip [J]
     Diaphragm [K]
Rear Master Cylinder Disassembly
•Remove the rear master cylinder (see Rear Master Cylin-
 der Removal(12-21)).
•Remove the circlip [A], connector [B] and O-ring [C].
    Special Tool - Inside Circlip Pliers: 57001-143
• Slide  the dust cover [D] out of place, and remove the cir-
  clip [E].
• Pull out the push rod assembly [F].
• Remove    the piston assembly [G] and return spring [H].
                           NOTICE
    Do not remove the secondary cup from the piston
    since removal will damage it.

• Replace:
   Circlip [A]
     O-ring [C]
     Circlip [E]
     Push Rod Assembly [F]
     Piston Assembly [G]
     Diaphragm [I]