Service Manual (KLZ1000C) — page 154 of 762
Cooling System › Pressure Testing
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4-8 COOLING SYSTEM
Coolant
Coolant Deterioration Inspection
• Remove the right inner middle fairing (see Inner Middle
Fairing Removal(15-15)).
• Visually inspect the coolant in the reserve tank [A].
If whitish cotton-like wafts are observed, aluminum parts
in the cooling system are corroded. If the coolant is
brown, iron or steel parts are rusting. In either case, flush
the cooling system.
If the coolant gives off an abnormal smell, check for a
cooling system leak. It may be caused by exhaust gas
leaking into the cooling system.
Coolant Level Inspection
• Refer to the Coolant Level Inspection (see Coolant Level
Inspection(2-22)).
Coolant Draining
• Refer
-22)).
to the Coolant Change (see Coolant Change(2
Coolant Filling
• Refer
-22)).
to the Coolant Change (see Coolant Change(2
Pressure Testing
• Remove:
Right Inner Middle Fairing (see Inner Middle Fairing Re-
moval(15-15))
• Remove the radiator cap, and install a cooling system
pressure tester [A] on the filler neck.
NOTE
○Wet the cap sealing surfaces with water or coolant to
prevent pressure leaks.
• Build up pressure in the system carefully until the pres-
sure reaches 122.7 kPa (1.25 kgf/cm², 17.8 psi).
NOTICE
During pressure testing, do not exceed the pres-
sure for which the system is designed. The maxi-
mum pressure is 122.7 kPa (1.25 kgf/cm², 17.8 psi).
• Watch the gauge for at least 6 seconds.
If the pressure holds steady, the system is all right.
If the pressure drops and no external source is found,
check for internal leaks. Droplets in the engine oil indicate
internal leakage. Check the cylinder head gasket and the
water pump.
• Remove the pressure tester, replenish the coolant, and
install the radiator cap.
• Install the removed parts.