Library / Service Manual (KLZ1000C) Page 213

Service Manual (KLZ1000C) — page 213 of 762

Engine Top End › Exhaust Pipe Installation

Service Manual (KLZ1000C) page 213 — Engine Top End › Exhaust Pipe Installation
Tap the page to zoom. Open the full-size image

Text on this page

ENGINE TOP END 5-45
Muffler

• Install the muffler cover [A] and tighten the muffler cover
  bolts [B].

Exhaust Pipe Removal
• Remove:
   Muffler Body (see Muffler Body Removal(5-43))
     Oxygen Sensor (see Oxygen Sensor Removal(16-112))
•   Support the premuffler chamber with the suitable stand
    [A].
•   Remove the premuffler chamber mounting bolt [B].

• Remove:
   Exhaust Pipe Holder Nuts [A]
     Exhaust Pipe (Premuffler Chamber) [B]

Exhaust Pipe Installation
• Replace   the exhaust pipe gaskets [A] with new ones.
• Install the exhaust
  Apply  grease  to the exhaust pipe gaskets and install them.
• Tighten the exhaustpipe.
• chamber mounting bolt  pipe holder nuts [B] and premuffler
                            [C].
    Torque - Exhaust Pipe Holder Nuts: 20 N·m (2.0 kgf·m, 15
               ft·lb)
• Install the removed parts.
• cools down, warm
  Thoroughly           up the engine, wait until the engine
                retighten all the bolts and nuts.