Service Manual (KLZ1000C) — page 298 of 762

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9-34 CRANKSHAFT/TRANSMISSION
Transmission
Transmission Shaft Removal
• Split the crankcase (see Crankcase Splitting(9-9)).
• Remove the drive shaft [A] and output shaft [B].

Transmission Shaft Installation
• Check
  place.
         to see that the set pins [A] and set rings [B] are in

• Apply   molybdenum disulfide oil solution to the transmis-
  sion gears.
• Install  the drive shaft and output shaft into the upper
  crankcase half.
•○Apply   engine oil to the bearings.
  The bearing set pins and rings must match properly with
  the holes or grooves in the bearing outer races or bear-
  ings. When they are properly matched, there is no clear-
  ance [A] between the crankcase and the bearing outer
  races or bearings.

• Assemble
  bly(9-10)).
                the crankcase (see Crankcase Assem-

• Replace    the oil seal [A] with a new one.
• Apply  grease to the oil seal lips.
• of the oil sealandsowater
  Apply  soap                solution to the outer circumference
                       that it will go into place smoothly.
• Press  in the oil seal into the crankcase so that the surface
  of the oil seal is flush with the surface [B] of the crankcase.

Transmission Shaft Disassembly
• Remove  the transmission shafts (see Transmission Shaft
  Removal(9-34)).
• Remove
  shafts.
           the circlips, and disassemble the transmission

  Special Tool - Outside Circlip Pliers: 57001-144
• The 5th gear [A] on the output shaft has three steel balls
  assembled into it for the positive neutral finder mecha-
 nism. Remove the 5th gear.
○Set the output shaft in a vertical position holding the 3rd
 gear [B].
○Spin the 5th gear quickly [C] and pull it off upward.