Service Manual (KLZ1000C) — page 393 of 762

Text on this page

SUSPENSION 13-1

                                                 Suspension
                                                      Table of Contents
Exploded View........................................................................................................................         13-2
Specifications .........................................................................................................................      13-6
Special Tools ..........................................................................................................................      13-7
Front Fork ...............................................................................................................................    13-9
    Rebound Damping Force Adjustment (Right Front Fork Only) .........................................                                        13-9
    Spring Preload Adjustment (Right Front Fork Only) .........................................................                               13-9
    Front Fork Removal ..........................................................................................................            13-10
    Front Fork Installation .......................................................................................................          13-10
    Front Fork Oil Change ......................................................................................................             13-11
    Front Fork Disassembly ....................................................................................................              13-25
    Front Fork Assembly.........................................................................................................             13-27
    Inner Tube, Outer Tube Inspection ...................................................................................                    13-28
    Dust Seal Inspection .........................................................................................................           13-28
    Spring Tension Inspection.................................................................................................               13-28
Rear Shock Absorber .............................................................................................................            13-29
    Rebound Damping Force Adjustment...............................................................................                          13-29
    Spring Preload Adjustment ...............................................................................................                13-29
    Rear Shock Absorber Removal ........................................................................................                     13-29
    Rear Shock Absorber Installation .....................................................................................                   13-30
    Rear Shock Absorber Inspection ......................................................................................                    13-31
    Rear Shock Absorber Scrapping ......................................................................................                     13-31
    Rear Shock Absorber Bearing Removal ...........................................................................                          13-31
    Rear Shock Absorber Bearing Installation ........................................................................                        13-31
Swingarm................................................................................................................................     13-32
    Swingarm Removal...........................................................................................................              13-32
    Swingarm Installation........................................................................................................            13-33 13
    Swingarm Bearing Removal .............................................................................................                   13-34
    Swingarm Bearing Installation ..........................................................................................                 13-34
    Swingarm Bearing, Sleeve Inspection ..............................................................................                       13-35
    Swingarm Bearing Lubrication ..........................................................................................                  13-35
    Chain Guide Inspection.....................................................................................................              13-35
Tie-Rod, Rocker Arm..............................................................................................................            13-36
    Tie-Rod Removal ..............................................................................................................           13-36
    Tie-Rod Installation ...........................................................................................................         13-36
    Rocker Arm Removal........................................................................................................               13-36
    Rocker Arm Installation.....................................................................................................             13-37
    Tie-Rod and Rocker Arm Bearing Removal......................................................................                             13-37
    Tie-Rod and Rocker Arm Bearing Installation...................................................................                           13-38
    Rocker Arm/Tie-Rod Bearing, Sleeve Inspection .............................................................                              13-38
    Rocker Arm/Tie-Rod Bearing Lubrication .........................................................................                         13-38