Service Manual (KLZ1000C) — page 483 of 762
Electrical System
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ELECTRICAL SYSTEM 16-1
Electrical System
Table of Contents
Exploded View................................... 16-4 Electric Starter System ...................... 16-53
Specifications .................................... 16-10 Starter Motor Removal................. 16-53
Special Tools and Sealant ................. 16-11 Starter Motor Installation.............. 16-53
Parts Location.................................... 16-13 Starter Motor Disassembly........... 16-54
Wiring Diagram (Other than CA Starter Motor Assembly ............... 16-54
Model)............................................. 16-15 Brush Inspection .......................... 16-56
Wiring Diagram (CA Model)............... 16-20 Commutator Cleaning and
Precautions........................................ 16-24 Inspection.................................. 16-56
Electrical Wiring................................. 16-25 Armature Inspection..................... 16-57
Wiring Inspection ......................... 16-25 Brush Lead Inspection ................. 16-57
Battery ............................................... 16-26 Right-hand End Cover Inspection 16-57
Battery Removal .......................... 16-26 Starter Relay Inspection............... 16-57
Battery Installation ....................... 16-26 Electric Starter Circuit .................. 16-59
Battery Activation ......................... 16-26 Lighting System ................................. 16-60
Precautions .................................. 16-29 Headlight Beam Horizontal
Interchange .................................. 16-30 Adjustment ................................ 16-60
Charging Condition Inspection..... 16-30 Headlight Beam Vertical
Refreshing Charge....................... 16-30 Adjustment ................................ 16-60
Charging System ............................... 16-32 Headlight (LED) Assembly
Alternator Cover Removal............ 16-32 Removal/Installation.................. 16-60
Alternator Cover Installation......... 16-32 Brake/Tail Light (LED) Removal... 16-61
Stator Coil Removal ..................... 16-33 Brake/Tail Light (LED) Installation 16-62
Stator Coil Installation .................. 16-33 License Plate Light (LED)
Alternator Rotor Removal ............ 16-33 Replacement ............................. 16-62
Alternator Rotor Installation ......... 16-34 Headlight/Tail Light Circuit ........... 16-63
Charging Voltage Inspection ........ 16-36 Turn Signal Light Bulb
Alternator Inspection .................... 16-37 Replacement (CA Model).......... 16-63
Regulator/Rectifier Removal ........ 16-38 Turn Signal Light (LED)
Regulator/Rectifier Installation ..... 16-38 Removal/Installation (Other
Regulator/Rectifier Inspection...... 16-39 than CA model) ......................... 16-64
Charging System Circuit .............. 16-41 Turn Signal Relay Inspection ....... 16-64
Ignition System ..................................
Crankshaft Sensor Removal ........
16-42
16-42
Turn Signal Light Circuit (Other
than CA Model) ......................... 16-66
16
Crankshaft Sensor Installation ..... 16-43 Turn Signal Light Circuit (CA
Crankshaft Sensor Inspection...... 16-45 Model) ....................................... 16-67
Crankshaft Sensor Peak Voltage Air Switching Valve ............................ 16-68
Inspection.................................. 16-45 Air Switching Valve Operation
Timing Rotor Removal ................. 16-46 Test............................................ 16-68
Timing Rotor Installation .............. 16-46 Air Switching Valve Unit Test ....... 16-68
Stick Coil Removal....................... 16-46 Air Switching Valve Circuit ........... 16-69
Stick Coil Installation.................... 16-46 Radiator Fan System......................... 16-70
Stick Coil Inspection..................... 16-47 Fan Motor Inspection ................... 16-70
Stick Coil Primary Peak Voltage Radiator Fan Circuit ..................... 16-70
Inspection.................................. 16-47 Meter, Gauge, Indicator Unit.............. 16-71
Spark Plug Removal .................... 16-48 Meter Unit Removal ..................... 16-71
Spark Plug Installation ................. 16-48 Meter Unit Installation .................. 16-71
Spark Plug Condition Inspection.. 16-48 Meter Operation Inspection.......... 16-71
Interlock Operation Inspection ..... 16-49 Meter System Inspection ............. 16-73
IC Igniter Inspection ..................... 16-50 Meter Unit Inspection ................... 16-76
Ignition System Circuit ................. 16-52