Service Manual (KLZ1000C) — page 538 of 762

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16-56 ELECTRICAL SYSTEM
Electric Starter System

• Replace   the O-rings [A] with new ones.
• hollow sidearmature
  Insert the            [B] so that commutator side [C] faces
               [D] of the yoke.

• Install the end cover [A] so that the stopper [B] is aligned
  with the hollow [C] of the yoke.

• Align the marks [A] to assembly the yoke and the end
  covers [B].
• Tighten the through bolts [C].

Brush Inspection
• Measure    the length of each brush [A].
  If any is worn down to the service limit, replace the brush
    assy.
    Starter Motor Brush Length
      Standard:      12 mm (0.47 in.)
      Service Limit: 6.5 mm (0.26 in.)

Commutator Cleaning and Inspection
• Clean the metallic debris off the between commutator
  segments [A].
                             NOTE
    ○Do not use emery or sand paper on the commutator.
• Check the commutator for damage or abnormal wear.
  Replace the starter motor with a new one if there is any
    damage or wear.
•   Visually inspect the commutator segments for discol-
    oration.
    Replace the starter motor with a new one if discoloration
    is noticed.