Service Manual — page 72 of 715
Periodic Maintenance › Master Cylinder Rubber Parts Replacement
Text on this page
2-50 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
Master Cylinder Rubber Parts Replacement
Front Master Cylinder Disassembly
• Remove the front master cylinder (see Front Master Cylin-
der Removal in the Brakes chapter).
• Remove:
Front Brake Fluid Reservoir Cap Screws [A]
Reservoir Cap [B]
Diaphragm Plate [C]
Diaphragm [D]
• Unscrew the locknut [E] and pivot bolt [F], and remove the
brake lever.
• Pull the dust cover [G] out of place, and remove the circlip
[H].
Special Tool - Inside Circlip Pliers: 57001-143
• Remove the piston assembly [I].
NOTICE
Do not remove the secondary cup from the piston
since removal will damage it.
• Replace:
Diaphragm [D]
Dust Cover [G]
Circlip [H]
Piston Assembly [I]
Rear Master Cylinder Disassembly
•Remove the rear master cylinder (see Rear Master Cylin-
der Removal in the Brakes chapter).
•Remove the circlip [A], connector [B] and O-ring [C].
Special Tool - Inside Circlip Pliers: 57001-143
• Slide the dust cover [D] out of place, and remove the cir-
clip [E].
• Pull out the push rod assembly [F].
• Remove the piston assembly [G] and return spring [H].
NOTICE
Do not remove the secondary cup from the piston
since removal will damage it.
• Replace:
Circlip [A]
O-ring [C]
Circlip [E]
Push Rod Assembly [F]
Piston Assembly [G]
Diaphragm [I]