Service Manual — page 288 of 715
Engine Top End › Cylinder Installation
Text on this page
5-38 ENGINE TOP END
Cylinder, Pistons
Cylinder Removal
• Remove:
Cylinder Head (see Cylinder Head Removal)
Radiator Bracket Bolt [A]
Radiator Bracket [B]
• Slide the clamp [A].
• Remove: the water hose [B].
Disconnect
• Upper Engine Mounting Bolt (Left) [C]
• Remove:
Cylinder [A]
NOTE
○If it is hard to remove it, tap lightly using a plastic-faced
mallet [B].
Cylinder Installation
NOTE
○If a new cylinder is used, use new piston ring.
• Replace the cylinder gasket [A] with a new one.
• Apply molybdenum
Install the dowel pins [B] and new cylinder gasket.
• bore. disulfide oil solution to the cylinder
• The piston ring openings must be positioned as shown.
The openings of the oil ring steel rails must be about 30
∼ 40° of angle from the opening of the top ring.
Top Ring [A]
Second Ring [B]
Upper Oil Ring Steel Rail [C]
Oil Ring Expander [D]
Lower Oil Ring Steel Rail [E]
Dent [F]
30 ∼ 40° [G]