Service Manual — page 344 of 715

Text on this page

8-10 ENGINE REMOVAL/INSTALLATION
Engine Removal/Installation

•○Install the engine mounting bolts and nuts, following the specified installing sequence.
  First, hang the drive chain over the output shaft just before moving the engine into its final position
  in the frame.
○Second, apply a non-permanent locking agent to the threads of the middle engine bracket bolts [A].
  Install the cable guide bracket [B] and middle engine bracket [C], and tighten the middle engine
  bracket bolts.
  Torque - Middle Engine Bracket Bolts: 25 N·m (2.5 kgf·m, 18 ft·lb)
○Third, insert the lower engine mounting bolt [D].
○Forth, install the collar [E], and insert the middle engine mounting bolt [F].
○Fifth, tighten the left upper engine mounting bolt [G].
  Torque - Upper Engine Mounting Bolt (L = 54 mm): 45 N·m (4.6 kgf·m, 33 ft·lb)
○Sixth, tighten the upper adjusting collar locknut [H] and right upper engine mounting bolt [I] tem-
  porarily.
○Seventh, tighten the lower adjusting collar [J].
  Torque - Lower Adjusting Collar: 10 N·m (1.0 kgf·m, 89 in·lb)
○Eighth, tighten the lower adjusting collar locknut [K] and lower engine mounting nut [L].
  Torque - Lower Adjusting Collar Locknut: 50 N·m (5.1 kgf·m, 37 ft·lb)
           Lower Engine Mounting Nut: 45 N·m (4.6 kgf·m, 33 ft·lb)
  Special Tool - Engine Mount Nut Wrench: 57001-1450
○Ninth, tighten the middle engine mounting nut [M].
  Torque - Middle Engine Mounting Nut: 45 N·m (4.6 kgf·m, 33 ft·lb)
○Tenth, install the left engine bracket [N], washer and left middle fairing bracket, and tighten the
  mounting bolts evenly.
  Torque - Upper Engine Bracket Bolts [O]: 60 N·m (6.1 kgf·m, 44 ft·lb)
           Lower Engine Bracket Bolt [P]: 45 N·m (4.6 kgf·m, 33 ft·lb)
           Rear Engine Bracket Bolt [Q]: 60 N·m (6.1 kgf·m, 44 ft·lb)
○Eleventh, install the right engine bracket [R] just like the left engine bracket.
○Twelfth, remove the right upper engine mounting bolt [I].
○Thirteenth, tighten the upper adjusting collar [S].
  Torque - Upper Adjusting Collar: 5.0 N·m (0.51 kgf·m, 44 in·lb)
○Fourteenth, tighten the upper adjusting collar locknut [H].
  Torque - Upper Adjusting Collar Locknut: 50 N·m (5.1 kgf·m, 37 ft·lb)
  Special Tool - Engine Mount Nut Wrench: 57001-1450
○Lastly, tighten the right upper engine mounting bolt [I].
  Torque - Upper Engine Mounting Bolt (L = 65 mm): 45 N·m (4.6 kgf·m, 33 ft·lb)