Service Manual — page 490 of 715
Suspension › Fork Oil Change
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13-10 SUSPENSION
Front Fork
Front Fork Removal (Each Fork Leg)
• Remove:
Upper Fairing (see Upper Fairing Removal in the Frame
chapter)
Front Wheel (see Front Wheel Removal in the
Wheels/Tires chapter)
• Loosen the upper front fork clamp bolt [A] and lower front
fork clamp bolts [B].
○If fork leg [C] is to be disassembled, loosen the upper front
fork clamp bolt. Then, loosen the top plug [D] beforehand.
NOTE
○Loosen the top plug after loosening the upper front fork
clamp bolt.
○Loosen the lower front fork clamp bolts.
• With a twisting motion, work the fork leg down and out.
Front Fork Installation
• Install the fork so that the length [A] is 214.6 mm (8.449
in.) from the top end [B] of the outer tube to upper surface
[C] of the lower front fork clamp.
• Tighten:
Torque - Lower Front Fork Clamp Bolts : 20.5 N·m (2.09
kgf·m, 15.1 ft·lb)
Front Fork Top Plugs: 22.5 N·m (2.29 kgf·m, 16.6
ft·lb)
Upper Front Fork Clamp Bolts: 20 N·m (2.0 kgf·m,
15 ft·lb)
NOTE
○Tighten the top plug before tightening the upper front
fork clamp bolt.
○Tighten the two clamp bolts (lower) alternately two times
to ensure even tightening torque.
• Install the removed parts (see appropriate chapters).
• Adjust:
Spring Preload (see Spring Preload Adjustment)
Rebound Damping Force (see Rebound Damping Force
Adjustment)
Fork Oil Change
• Remove the front fork (see Front Fork Removal).
• Unscrew inner
Hold the tube lower end in a vice.
• the top plug [A] out of the outer tube.