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Periodic Maintenance › Torque and Locking Agent

Service Manual (KLZ1000C) page 29 — Periodic Maintenance › Torque and Locking Agent
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PERIODIC MAINTENANCE 2-7
Torque and Locking Agent

                                                      Torque
                    Fastener                                               Remarks
                                             N·m      kgf·m      ft·lb
Crankshaft/Transmission
 Balancer Shaft Clamp Bolt                     10      1.0     89 in·lb
 Balancer Shaft Clamp Lever Bolt               25      2.5       18           L
                                            see the
 Connecting Rod Big End Nuts                           ←          ←          MO
                                              text
  Breather Side Plate Bolt                    6.0     0.61     53 in·lb       L
  Breather Plate Bolts                         10      1.0     89 in·lb       L
  Starter Motor Clutch Bolts                   12      1.2     106 in·lb      L
  Oil Passage Plugs                            20      2.0       15           L
  Oil Passage Plug                             10      1.0     89 in·lb
  Crankcase Bolts (M6, L = 68 mm)              12      1.2     106 in·lb     S
  Crankcase Bolts (M6, L = 40 mm)              12      1.2     106 in·lb     S
  Crankcase Bolts (M7, L = 50 mm)              20      2.0       15          S
  Crankcase Bolts (M7, L = 85 mm)              20      2.0       15          S
  Crankcase Bolts (M8)                         27      2.8       20          S
  Crankcase Bolts (M7, L = 45 mm)              20      2.0       15          S
  Crankcase Bolt (M7, L = 60 mm)               20      2.0       15          S
  Crankcase Bolts (M9, L = 100 mm)             44      4.5       32         MO, S
  Crankcase Bolts (M9, L = 90 mm)              44      4.5       32         MO, S
  Gear Positioning Lever Bolt                  12      1.2     106 in·lb
  Shift Drum Bearing Holder Bolts              12      1.2     106 in·lb      L
  Shift Drum Cam Holder Bolt                   12      1.2     106 in·lb      L
  Shift Shaft Return Spring Pin                39      4.0       29           L
  Gear Position Sensor Bolt                    10      1.0     89 in·lb       L
  Shift Lever Bolt                             10      1.0     89 in·lb       L
  Shift Pedal Mounting Bolt                    25      2.5       18           L
Wheels/Tires
  Front Axle Clamp Bolt                       20       2.0        15
  Front Axle                                 130      13.3       95.9        G
  Rear Axle Nut                              110      11.2       81.1
Final Drive
  Engine Sprocket Nut                        147      15.0      108          MO
  Chain Guide Bolts                           10       1.0     89 in·lb       L
  Engine Sprocket Outer Cover Screws         1.4      0.14     12 in·lb
  Rear Sprocket Nuts                          60       6.1       44         R, S
Brakes
  Front Brake Reservoir Cap Stopper Screw     1.2     0.12     11 in·lb
  Brake Lever Pivot Bolt                      1.0     0.10     8.9 in·lb     Si
  Brake Lever Pivot Bolt Locknut              5.9     0.60     52 in·lb
  Front Brake Light Switch Screw              0.3     0.03     2.7 in·lb     L
  Front Master Cylinder Clamp Bolts           11       1.1     97 in·lb      S
  Front Master Cylinder Bleed Valve           5.4     0.55     48 in·lb
  Brake Hose Banjo Bolts                      25       2.5        18