Service Manual (KLZ1000C) — page 42 of 762

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2-20 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
When removing with flat tip screwdriver
•Insert the flat tip screwdriver [A] into slit on the joint lock
 [B].
•Turn the driver to disconnect the joint lock.
When removing with fingers
•Open and push up [C] the joint lock with your fingers.
                           NOTICE
    Prying or excessively widening the joint lock ends
    for fuel hose removal will permanently deform the
    joint lock, resulting in a loose or incomplete lock
    that may allow fuel to leak and create the potential
    for a fire explosion. To prevent fire or explosion
    from a damaged joint lock, do not pry or excessively
    widen the joint lock ends when removing the fuel
    hose. The joint lock has a retaining edge that locks
    around the housing.

• Pull the fuel hose joint [A] out of the delivery pipe [B].
                           WARNING
    Fuel is flammable and explosive under certain con-
    ditions and can cause severe burns. Be prepared
    for fuel spillage; any spilled fuel must be completely
    wiped up immediately. When the fuel hose is dis-
    connected, fuel spills out from the hose and the
    pipe. Cover the hose connection with a clean shop
    towel to prevent fuel spillage.

• Clean  the delivery pipe.
• Cover  the delivery pipe with the vinyl bag to keep it clean.

• Remove    the vinyl bag on the pipe.
• foreign materials
  Check   that there are no flaws, burrs, and adhesion of
                     on the delivery pipe [A].

• Replace    the fuel hose with a new one.
• Routing section
  Run   the  fuel hose correctly (see Cable, Wire, and Hose
                     (18-2)).
• Insert  the fuel hose joint [A] straight onto the delivery pipe
  until the hose joint clicks.
• Push the joint lock [B].