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Crankshaft/Transmission › Shift Pedal Installation

Service Manual (KLZ1000C) page 294 — Crankshaft/Transmission › Shift Pedal Installation
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9-30 CRANKSHAFT/TRANSMISSION
External Shift Mechanism
Shift Pedal Removal
• Remove:
   Shift Lever Bolt [A]
   Shift Lever [B]
 If the tie-rod is removed from the shift pedal and shift lever,
 note the following.
○The following portions have left-hand threads.
   Locknut [C] of Shift Lever Side
   Ball Joint [D] of Shift Lever
•Remove:
   Shift Pedal Mounting Bolt [E]
   Shift Pedal [F] with Tie-Rod [G]
Shift Pedal Installation
• Apply   grease to the sliding surface [A].
• the shifta pedal
  Apply      non-permanent locking agent to the threads of
                   mounting bolt [B].
• Washers [C]
  Install:

     Tie-Rod [D] and Shift Pedal [E]
•   Tighten:
    Torque - Shift Pedal Mounting Bolt: 25 N·m (2.5 kgf·m, 18
                ft·lb)

• Align the punch mark [A] on the shift shaft with the slit [B]
  of the shift lever.
• Apply  a non-permanent locking agent to the threads of
  the shift lever bolt [C], and tighten it.
    Torque - Shift Lever Bolt: 10 N·m (1.0 kgf·m, 89 in·lb)

• After installation, confirm that the shift pedal [A] is posi-
  tioned as shown.
   About 90° [B]
 If the pedal position is different, adjust it as follows.
○To adjust the pedal position, loosen the front locknut [C]
 (left-hand threads) and rear locknut [D], and then turn the
 tie-rod [E].
○Tighten the locknuts securely.