Service Manual (KLZ1000C) — page 304 of 762

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9-40 CRANKSHAFT/TRANSMISSION
Transmission
Shift Drum and Fork Removal
                          NOTICE
    Never drop the shift drum, especially on a hard sur-
    face. Such a shock to the shift drum can damage it.

• Remove:
   Lower Crankcase Half (see Crankcase Splitting(9-9))
     Transmission Shafts (see Transmission Shaft Re-
     moval(9-34))
     Gear Positioning Lever (see External Shift Mechanism
     Removal(9-31))
     Shift Drum Bearing Holder Bolts [A]
     Shift Drum Bearing Holder [B]
•   Pull out the shift rods [C], and remove the shift forks.
•   Pull out the shift drum [D].
Shift Drum and Fork Installation
• Apply   engine oil to the shift drum, forks and rods.
•○Install the shift drum [A].
  Take care not to damage the magnet part [B] of the shift
 drum.
•Install the shift rods [C] and shift forks, note the following.
○The rods are identical.
○Position the one with shortest ears [D] on the drive shaft
 and place the pin in the center groove in the shift drum.
○The two forks [E] on the output shaft are identical.
○Install the forks so that its “0061” and “0062” side faces
 engine left side.
•Apply a non-permanent locking agent to the threads of
 the shift drum bearing holder bolts, and tighten them.
    Torque - Shift Drum Bearing Holder Bolts: 12 N·m (1.2
                kgf·m, 106 in·lb)
• Install the removed parts.
Shift Drum Disassembly
• Remove    the shift drum (see Shift Drum and Fork Re-
  moval(9-40)).
• While  holding the shift drum with a vise, remove the shift
  drum cam holder bolt [A].
• Remove:
   Shift Drum Cam [B]
     Dowel Pin [C]
     Ball Bearing [D]