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Brakes › Master Cylinder Assembly

Service Manual (KLZ1000C) page 362 — Brakes › Master Cylinder Assembly
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12-22 BRAKES
Master Cylinder

• Replace   the cotter pin [A] with a new one.
• Insert the cotter
  Insert the  joint pin [B].
•                    pin and bend the pin ends [C] as shown.

• Install the rear master cylinder and tighten the rear master
  cylinder mounting bolts [A] temporarily.
• Hook    the return spring upper end [B] on the footpeg
  bracket hook.

• Install the front footpeg bracket.
• Tighten:
  Torque - Front Footpeg Bracket Bolts [A]: 25 N·m (2.5
              kgf·m, 18 ft·lb)
           Rear Master Cylinder Mounting Bolts [B]: 25 N·m
              (2.5 kgf·m, 18 ft·lb)
           Brake Hose Banjo Bolt [C]: 25 N·m (2.5 kgf·m, 18
              ft·lb)
• Run the brake hose correctly (see Cable, Wire, and Hose
  Routing section (18-2)).
• Bleed the brake line (see Brake Line Bleeding(12-26)).
• and nothe
  Check       brake for good braking power, no brake drag,
          fluid leakage.
Front Master Cylinder Disassembly
• Refer to the Master Cylinder Rubber Parts Replacement
  (see Master Cylinder Rubber Parts Replacement(2-46)).
Rear Master Cylinder Disassembly
• Refer to the Master Cylinder Rubber Parts Replacement
  (see Master Cylinder Rubber Parts Replacement(2-46)).
Master Cylinder Assembly
• Refer to the Master Cylinder Rubber Parts Replacement
  (see Master Cylinder Rubber Parts Replacement(2-46)).