Service Manual (KLZ1000C) — page 365 of 762

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BRAKES 12-25
Brake Disc
Brake Disc Wear
• Measure  the thickness of each disc [A] at the point where
  it has worn the most.
    If the disc has worn past the service limit, replace it.
      Measuring Area [B]
    Brake Discs Thickness
      Standard:
        Front          4.8  5.2 mm (0.19  0.20 in.)
        Rear           5.8  6.2 mm (0.23  0.24 in.)
      Service Limit:
        Front          4.5 mm (0.18 in.)
        Rear           5.5 mm (0.22 in.)

Brake Disc Warp
• Raise the front wheel off the ground.
    Special Tools - Jack: 57001-1238
                    Attachment Jack: 57001-1252
                    Jack Attachment: 57001-1608
•○Raise  the rear wheel off the ground with a center stand.
  For front disc inspection, turn the handlebars fully to one
    side.
•   Set up a dial gauge against the disc [A] as shown in
    the figure and measure disc runout, while turning [B] the
    wheel by hand.
    If runout exceeds the service limit, replace the disc.
    Disc Runout
      Standard:
        Front          TIR 0.15 mm (0.0059 in.) or less
        Rear           TIR 0.20 mm (0.0079 in.) or less
      Service Limit:   TIR 0.3 mm (0.013 in.)