Service Manual (KLZ1000C) — page 440 of 762

Text on this page

14-10 STEERING
Steering Stem

• Install the stem head.
• stem head
  Install  the washer, and temporary tighten the steering
                bolt.
• Install the front  forks (see Front Fork Installation(13-10)).
                             NOTE
  ○Tighten the lower front fork clamp bolts first, next the
   stem head bolt, last the upper front fork clamp bolts.
  ○Tighten the lower front fork clamp bolts alternately two
   times to ensure even tightening torque.
  Torque - Upper Front Fork Clamp Bolts: 20 N·m (2.0 kgf·m,
              15 ft·lb)
           Steering Stem Head Bolt: 110 N·m (11.2 kgf·m,
              81.1 ft·lb)
           Lower Front Fork Clamp Bolts: 20 N·m (2.0 kgf·m,
              15 ft·lb)

                          WARNING
  If the handlebar does not turn to the steering stop it
  may cause an accident resulting in injury or death.
  Be sure the cables,harnesses and hoses are routed
  properly and do not interfere with handlebar move-
  ment (see Cable, Wire, and Hose Routing section
  (18-2)).

• Install the removed parts.
Steering Stem Bearing Lubrication
• Refer  to the Steering Stem Bearing Lubrication (see
  Steering Stem Bearing Lubrication(2-56)).
Steering Stem Warp Inspection
• Whenever   the steering stem is removed, or if the steering
  can not be adjusted for smooth action, check the steering
  stem for straightness.
  If the steering stem [A] is bent, replace the steering stem.

Stem Cap Deterioration, Damage Inspection
  Replace the stem cap if its oil seal [A] shows damage.