Service Manual (KLZ1000C) — page 516 of 762
Electrical System › Alternator Rotor Installation
Text on this page
16-34 ELECTRICAL SYSTEM
Charging System
If using the rotor holder (57001-1757).
• Hold the alternator rotor steady with the rotor holder [A].
• Remove the rotor bolt [B] and washer.
Special Tool - Rotor Holder: 57001-1757
• Using the flywheel puller [A], remove the alternator rotor
[B] from the crankshaft.
Special Tool - Flywheel Puller Assembly, M38 × 1.5/M35 ×
1.5: 57001-1615
NOTICE
Do not attempt to strike the alternator rotor itself.
Striking the rotor can cause the magnets to lose
their magnetism.
Alternator Rotor Installation
• Apply a thin coat of molybdenum disulfide grease to the
crankshaft [A] and the outer surface [B] of the starter
clutch gear [C].
• Install the starter clutch gear [A].
• Using a cleaning fluid, clean off any oil or dirt on the fol-
lowing portions and dry them with a clean cloth.
Crankshaft Tapered Portion [B]
Alternator Rotor Tapered Portion [C]
• Fit the woodruff key [D] securely in the slot in the crank-
shaft before installing the alternator rotor.
• Install the alternator rotor [A] while turning [B] the starter
clutch gear [C] clockwise.