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Electrical System › Starter Motor Installation

Service Manual (KLZ1000C) page 535 — Electrical System › Starter Motor Installation
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ELECTRICAL SYSTEM 16-53
Electric Starter System
Starter Motor Removal
                          NOTICE
  Do not tap the starter motor shaft or body. Tapping
  the shaft or body could damage the motor.

• Remove  the throttle body assy (see Throttle Body Assy
  Removal(3-50)).
• Disconnect the water temperature sensor connector [A].
• Slide back the rubber cap [A].
• Remove the
  Remove        starter motor cable terminal nut [B].
• [C]. the starter motor starter motor mounting bolts
• Pull out the starter motor [D].

Starter Motor Installation
                          NOTICE
  Do not tap the starter motor shaft or body. Tapping
  the shaft or body could damage the motor.

• When   installing the starter motor, clean the starter mo-
  tor legs [A] and crankcase [B] where the starter motor is
  grounded.

• Replace  the O-ring [A] with a new one.
• Apply grease to the O-ring.
• Tighten:
  Torque - Starter Motor Mounting Bolts: 10 N·m (1.0 kgf·m,
              89 in·lb)

• Install the starter motor cable [A] as shown [B] upward.
• Tighten:
  Torque - Starter Motor Cable Terminal Nut [C]: 6.0 N·m (0.61
              kgf·m, 53 in·lb)
• Slide back the rubber cap to the original position.