Service Manual — page 358 of 715
Crankshaft/Transmission › Crankcase Assembly
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9-12 CRANKSHAFT/TRANSMISSION
Crankcase Splitting
• Press the fitting [A] in the upper crankcase [B] until it is
bottomed.
Special Tool - Bearing Driver Set: 57001-1129
• Press the plug [C] in the upper crankcase so that the plug
is deeper than crankcase surface.
• Press the new needle bearing [A] for the shift shaft so that
its marked side faces outside and its surface [B] is flush
with the end of the hole.
• Install the new oil seal [C] so that its surface [D] is flush
with the end of the hole.
• Apply grease to the oil seal lips.
• Apply a non-permanent locking agent to the oil passage
plugs [A], and tighten them.
Torque - Oil Passage Plugs: 20 N·m (2.0 kgf·m, 15 ft·lb)
• Install the oil passage plug [B] in the lower crankcase, and
tighten it.
Torque - Oil Passage Plug: 9.8 N·m (1.0 kgf·m, 87 in·lb)
• Install:
Crankshaft (see Crankshaft Installation)
Connecting Rods (see Connecting Rod Installation)
Balancer (see Balancer Installation)
Transmission Shafts (see Transmission Shaft Installa-
tion)
Dowel Pins [A]
Shift Drum (see Shift Drum and Fork Installation)
Shift Forks and Shift Rods (see Shift Drum and Fork In-
stallation)
•Before fitting the lower case on the upper case, check the
following.
○Be sure to hang the camshaft chain on the crankshaft.
○Check to see that the shift drum and transmission gears
are in the neutral position.