Service Manual — page 434 of 715

Text on this page

12-12 BRAKES
Calipers
Front Caliper Removal
• Remove    the clamp [A] (Left Side Only).
• Loosen   the banjo bolt [B] at the brake hose lower end,
  and tighten it loosely.
• Remove    the caliper mounting bolts [C], and detach the
  caliper [D] from the disc.
                          NOTICE
    Do not loosen the caliper assembly bolts [E]. Take
    out only the caliper mounting bolts for caliper re-
    moval. Loosening the caliper assembly bolts will
    cause brake fluid leakage.

• Unscrew   the banjo bolt and remove the brake hose [F]
  from the caliper (see Brake Hose and Pipe Replacement
    in the Periodic Maintenance chapter).
                          NOTICE
    Immediately wash away any brake fluid that spills.

Rear Caliper Removal
• Remove     the muffler body (see Muffler Body Removal in
  the Engine Top End chapter)
• Loosen    the banjo bolt [A] at the brake hose lower end,
  and tighten it loosely.
• Remove     the caliper mounting bolt [B] and rear caliper pin
  bolt [C], and detach the caliper [D] from the disc.
• Unscrew     the banjo bolt and remove the brake hose from
  the caliper (see Brake Hose and Pipe Replacement in the
    Periodic Maintenance chapter).
                          NOTICE
    Immediately wash away any brake fluid that spills.

Caliper Installation
•○Install the caliper and brake hose lower end.
  Replace the washers on each side of hose fitting with new
    ones.
Rear Caliper
•Install:
  Rubber Boot [A]
  Guide [B]