Service Manual (KLZ1000C) — page 27 of 762

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PERIODIC MAINTENANCE 2-5
Torque and Locking Agent
  The following tables list the tightening torque for the major fasteners requiring use of a
non-permanent locking agent or silicone sealant etc. All of the values are for use with dry solvent -
cleaned threads unless otherwise indicated.

Letters used in the “Remarks” column mean:
 AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque.
   G: Apply grease.
   L: Apply a non-permanent locking agent.
 LG: Apply liquid gasket.
  Lh: Left-hand Threads
 MO: Apply molybdenum disulfide oil solution.
      (mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10:1)
   R: Replacement Parts
   S: Follow the specified tightening sequence.
  Si: Apply silicone grease.
  2T: Apply 2-stroke oil.

                                                                   Torque
                      Fastener                                                             Remarks
                                                          N·m      kgf·m       ft·lb
Fuel System (DFI)
 Air Cleaner Housing Assembly Screws                       1.1      0.11     10 in·lb
 Air Cleaner Housing Plate Screws                          1.1      0.11     10 in·lb
 Switch Housing Bolts                                      3.5      0.36     31 in·lb
 Intake Air Pressure Sensor Bracket Screws                 3.5      0.36     31 in·lb
 Delivery Pipe Assy Mounting Screws                        3.5      0.36     31 in·lb
 Air Cleaner Housing Clamp Bolts                           2.0      0.20     18 in·lb
 Vehicle-down Sensor Bolts                                 6.0      0.61     53 in·lb
 Spark Plugs                                               13        1.3     115 in·lb
 Water Temperature Sensor                                  12        1.2     106 in·lb
 Oxygen Sensor                                             25        2.5        18
 Crankshaft Sensor Bolts                                   6.0      0.61     53 in·lb
 Gear Position Sensor Bolt                                 10        1.0     89 in·lb        L
 Fuel Pump Assembly Screws                                0.98      0.10     8.7 in·lb       R
 Fuel Pump Bolts                                           10        1.0     89 in·lb       L, S
Cooling System
 Water Hose Clamp Screws                                  3.0       0.31     27 in·lb
 Fitting Bolt                                             9.0       0.92     80 in·lb         L
 Thermostat Cover Bolts                                   6.0       0.61     53 in·lb         L
 Water Pump Impeller Bolt                                 10         1.0     89 in·lb
 Water Pipe Bolts                                         12         1.2     106 in·lb        L
 Water Pump Cover Bolts                                   11         1.1     97 in·lb
 Coolant Drain Bolt                                       11         1.1     97 in·lb
Engine Top End
 Air Suction Valve Cover Bolts                             10        1.0     89 in·lb         L
 Spark Plugs                                               13        1.3     115 in·lb
 Cylinder Head Cover Bolts                                 10        1.0     89 in·lb        S
 Camshaft Cap Bolts                                        12        1.2     106 in·lb       S
 Upper Camshaft Chain Guide Bolts                          12        1.2     106 in·lb       S
 Cylinder Head Bolts (M10) (First)                         30        3.1        22          MO, S